Page 89 - 《橡塑技术与装备》英文版2026年1月
P. 89

EQUIPMENT MANAGEMENT AND MAINTENANCE







                         Exploration of the lubrication system of the internal mixer


                                                Qin Enchen, Wu Jianming, Cai Chao
                          (Sinochem (Fujian) Rubber & Plastics Machinery Co. LTD., Yiyang 413000, Hunan, China)
                    Abstract: This article conducts research and analysis on the design, working principle, and application
                of the mixer lubrication system in the rubber industry. It explores the classification of lipid-based lubrication
                and thin oil lubrication, and evaluates the impact of the lubrication system on equipment performance
                and the precision of rubber compound formulations. At the same time, based on actual needs and existing
                technologies, it points out the direction for reducing production costs and increasing product profits.
                    Key words: internal mixer; lubrication system; performance optimization; environmental protection;
                intelligence
                    Classification number: TQ32                                            Article number: 1009-797X(2026)01-0043-06
                    Document code: B                                                           DOI:10.13520/j.cnki.rpte.2026.01.013







                    According to market research reports, the market size of   The lubrication system of the internal mixer is mainly
                China's rubber products industry in 2023 was approximately   divided into two categories: grease lubrication and thin oil
                828 billion yuan, and it is estimated that the global market size   lubrication.
                of rubber products will reach 150 billion US dollars by 2025.  Lipid lubrication is suitable for applications such as
                    With the rapid development of the rubber industry, the   rotor bearings, discharge door shaft bearings, feed door shaft
                requirements for the performance of internal mixer have been   bearings, sealing copper strips, ram piston rod bearings, and
                continuously improved. Good lubrication can play a role in   locking device support bearings. Usually, one or more electric
                cooling, heat dissipation, and sealing of key components, and   grease pumps are equipped, and the grease pump is typically
                it is also the guarantee for the long-term stable operation of the   equipped with a 0.25 kW motor with a rotational speed of 710
                internal mixer. The absence of a lubrication system can lead to   r/min. A single grease pump usually comes with a level switch
                an increased failure rate of the internal mixer, or even prevent   for low oil level alarm, facilitating timely oiling and avoiding
                it from working properly. At the same time, the quality of the   equipment damage due to oil shortage. Some grease pumps
                lubrication and sealing performance of the rotor end face of   are also equipped with automatic greasing systems to enhance
                the internal mixer directly affects the accuracy of the rubber   automation levels, but they require a higher level of on-site
                compound formula and the stability of the rubber compound   environmental conditions.
                quality. It can be said that the small lubrication system plays a   The other type is thin oil lubrication, which is mainly
                crucial role in the normal operation of the internal mixer. This   applied to the surfaces of the stationary and rotating rings, as
                article will analyze and discuss the working principle, design,   well as the lubrication between the rotor end face and the wear
                and future development of the internal mixer lubrication   plate. Except for small-sized internal mixers, most internal
                system.

                                                                  Biography: Qin Enchen (1993-), male, holds a Bachelor's degree in
                1  Classification and configuration of            Engineering and is an engineer, serving as a senior technical manager
                lubrication system                                (mechanical), primarily engaged in the design of internal mixer and other
                                                                  related work.

                Vol.52,2026                                                                            ·43·
   84   85   86   87   88   89   90   91   92   93   94