Page 57 - 《橡塑技术与装备》英文版2026年3期
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THEORY AND RESEARCH




                                                                    h s—Specific enthalpy of steam at a certain temperature
                                                                and pressure, KJ/Kg (see table 2).
                                                                Table 2 Comparison table of external temperature steam
                                                                    pressure/temperature/density/specific enthalpy
                                                                  Pressure  Saturation  Steam density (in   Steam specific enthalpy
                                                                 absolute bar  temperature/℃  kg/m³)  (Hg)(kj.kg )
                                                                                                        -1
                                                                   9.6     178.15     4.948        2 776.18
                                                                   9.7     178.60     4.997        2 776.58
                                                                   9.8     179.04     5.046        2 776.98
                                                                   9.9     179.48     5.095        2 777.36
                                                                    10     179.92     5.144        2 777.75
                                                                   10.1    180.35     5.194        2 778.12

                                                                    According to the table, at a vulcanization external
                     Figure 3  Sectional view of the mold sleeve
                                                                temperature of 180 ℃, we find that:
                                                                                        3
                Table 1  Parameters of 51-inch curing press hot plate   Steam density: 5.194 Kg/m ;
                               mold capsule                         Steam mass on the hot plate: m hot =ρv=5.194×0.023= 0.12
                 name    geometric tolerance  numerical value  unit  Remarks  kg;
                           Diameter d     1.3     m
                            Height h     0.04     m                 Steam conditioning of the mold sleeve: m mold =ρv=
                hot plate
                            Area s       0.58     m 2           5.194×0.054=0.28 kg;
                                         0.023    m 3
                           volume v 1
                                          1.2     m                 Steam specific enthalpy: 2,778.12 kj/kg;
                          diameter d max
                                         0.047    m
               Mold sleeve  height h  max          2                The heat quantity of the hot plate  Φ heat =qhs=
                            area S max   0.12     m
                            volume       0.054    m 3           0.12×2778.12 = 334.51 kJ;
                            diameter      0.9     m 2
                capsule     height       0.36     m                 The heat quantity of the mold sleeve Φ mold =qhs=0.28
                                         0.23     m 3
                           volume v 3                           ×2778.12=778.60 kJ.

                                                                    Each unit of curing press has 2 hot plates,
                  Steam is continuously introduced into the interior of   The external temperature of vulcanization Φ 1  is equal
              the hot plate and the interior of the mold sleeve → the mass
                                                                to Φ heat  multiplied by 2 plus Φ mold , which equals 334.51×2+
              flow rate is equal to the mass of steam in the hot plate or mold
                                                                778.60 = 1 447.62 kJ.
              sleeve during any given time period.
                                                                2.1.2    Related  calculations  on  internal
                  Steam heat calculation formula Φ=qh s         temperature consumption
                  q—Steam mass in the cavity, Kg

                    Table 3 Comparison table of internal temperature steam pressure/temperature/density/specific enthalpy
                                                                           3 .
                                                                                               .
                                                                             -1
                         Absolute pressure / MPa  Temperature t/℃  Density ρ  Specific volume v /(m kg )  Specific enthalpy h /(kj kg )
                                                                        "
                                                                                                 -1
                                                                                            "
                               1.90         209.797   9.556        0.104 650           2 796.10
                               2.00         212.375   10.047       0.099 536           2 797.20
                               2.10         214.855   10.539       0.094 890           2 798.20
                  Based on the internal vulcanization temperature of 210℃   Calculation of internal temperature of sulfurized steam:
              (if there is a temperature drop after the process temperature   Φ 2 =qh s =ρvh s =2.2×27 96.1=6151.42 kJ;
              inside the capsule, condensate will be discharged + steam will   The total heat provided by the external and
              be supplied for temperature rise, meaning that there is always   internal temperatures during vulcanization is
              210℃ steam inside the capsule), the table shows:  Φ=Φ 1 +Φ 2 =1,447.62+6,151.42=7,599 kJ.
                  Density: 9.556 kg/m 3                             Theoretical calculation of heat demand for tire
                  Mass of warm steam inside the capsule: m capsule =ρv=   vulcanization:
              9.556×0.23 = 2.2 kg;                                                 Q x =c . M . δ t
                  Specific enthalpy: 2 796.1 kJ/kg                  Q X -Heat, J;

              Vol.52,2026                                                                            ·11·
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