Page 87 - 《橡塑技术与装备》英文版2026年3期
P. 87

MATERIALS AND FORMULATIONS




              process, it can blend with rubber and undergo a crosslinking   the instant fluid black gold rubber replacement formula to
              reaction, forming a network-like spatial structure.  the formulation, the glass transition temperature remains
              2.2  Physical properties                          essentially unchanged, the tanδ at 0℃ increases, and the tanδ
                  The physical properties of the rubber compound are   at 60℃ slightly decreases, which is beneficial for reducing
              shown in table 3.                                 the hysteresis loss of the rubber. DMA data indicates that the
                 Table 3 Physical properties of rubber compound  substitution of instant fluid black gold rubber for operating
                                          Formula Number        oil in the formulation does not significantly affect the glass
                      Project         #     #     #     #
                                     1      2     3     4
                   Density / (g·cm⁻³)  1.141  1.141  1.142  1.142  transition temperature and positively contributes to improving
                 Shore A hardness/degree  65  65  65    66      the wet grip performance and reducing heat build-up of the
                  300% modulus/MPa   10.8  11.1  11.5  12.1
                  Tensile strength/Mpa  18.5  18.9  19.3  19.2  rubber compound.
                  Elongation at break, %  480  480  475  460
                  Tear strength / kN.m -1  66  70  75   76
                  DIN abrasion index /%  105  109  115  120
                 Akron abrasion index /%  110  118  120  124
                           After aging at 100℃ for 24 hours
                 Shore A hardness/degree  70  71  70    72
                  300% modulus/MPa   13.5  13.8  13.6  14.5
                  Tensile strength / Mpa  14.1  14.8  15.1  15.1
                  Elongation at break, %  390  380  380  365

                  From table 3, it can be seen that the addition of instant
              fluid black gold rubber maintains the hardness and enhances
              the tensile strength and modulus of the rubber compound. As
                                                                    Figure 1  tanδ-temperature relationship curve of
              the dosage increases, the elongation at break tends to decrease.   vulcanized rubber
              In practical applications, appropriate substitution ratios can
              be formulated according to performance requirements. It   2.4  Low temperature performance
              can effectively improve the wear resistance of the tread and   The hardness increase of vulcanized rubber at low
              enhance the tear resistance. The tensile properties remain good   temperatures is shown in table 5.
              after aging.                                        Table 5 Shore A hardness of vulcanizate during low-
                                                                               temperature storage
                  The data indicates that in this collaborative experiment,            Formula Number
                                                                 Temperature
              using instant fluid black gold rubber to replace the existing   1 #     2 #       3 #      4 #
                                                                    25       65       65       65        66
              operating oil in the formula at different proportions, with a   0  68   68       68        69
              replacement ratio of 30%~50% being optimal.           -10      71       71       71        72
                                                                    -20      73       73       73        73
              2.3  Dynamic performance                              -30      75       76       76        76
                  The dynamic properties of the rubber compound are
              shown in table 4:                                     Place the vulcanizate test pieces at constant temperatures
                    Table 4 Tg and tanδ of rubber compound      of 25℃, 0℃, -10℃, -20℃, and -30℃, respectively, and
                                    Formula Number              measure the hardness after the same duration of storage to
                 Project
                           1 #      2 #      3 #       4 #
                 T g /℃   -44.7    -44.3    -44.1    -43.8      study the changes in hardness under various temperature
                tanδ(0℃)  0.209    0.215    0.221     0.224     conditions after substitution at different proportions. As can
               tanδ(60℃)  0.158    0.155    0.149     0.147
                                                                be seen from table 5, after substituting the environmentally
                  The tanδ-temperature relationship curve of vulcanized   friendly aromatic oil in the instant fluid black gold rubber
              rubber is shown in figure 1.                      formula, the Shore A hardness of the vulcanizate increases
                  From table 4 and figure 1, it can be observed that after   almost uniformly at low temperatures, without affecting the
              adding the environmentally friendly aromatic oil used in   low-temperature performance of the rubber compound. This is


              Vol.52,2026                                                                            ·41·
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