Page 82 - 《橡塑技术与装备》英文版2026年3期
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HINA R&P  TECHNOLOGY  AND EQUIPMENT




           of its sealing effect or structural support function. Meanwhile,   1.1.2  Experimental equipment
           extrudability directly affects production efficiency and the   The experimental equipment models and suppliers used
           appearance quality of the final product. Good extrudability   in this study are as follows: Experimental Dynamic Mixer
           means that the rubber compound is soft and moderate, with   (QF-5L), Foshan Jinyinhe Intelligent Equipment Co., Ltd.;
           smooth and uniform extrusion, without issues such as flow   Electronic Universal Testing Machine (LK-103B), Dongguan
           interruption, unstable extrusion, or rough surface, which   Likong Instrument Technology Co., Ltd.; Electronic Analytical
           enables efficient manual operation or large-scale automated   Balance (PY-E62), Shenzhen Puyun Electronics Co., Ltd.;
           production. This article improves the extrudability and tensile   Universal Tensile Testing Machine (WDW-1), Shanghai
           strength of silicone rubber by adjusting the content of 107   Songdun Machinery Equipment Co., Ltd.; Extrusion Testing
           silicone rubberin the base material, the amount of nano-  Machine, self-made.
           calcium powder filling, and the addition of silicone oil.
               Traditional single-factor experiments require extensive   2  Experimental design
           testing and are challenging in balancing the relationship   This experiment investigates the influence of three factors
           between extrudability and tensile strength. This article   on the tensile strength of silicone rubber through orthogonal
           addresses the difficult problem of synergistic optimization   experimental design. These factors are the dosage of 107
           of tensile strength and extrudability in silicone rubber, and   silicone rubber, the dosage of nano-calcium powder, and the
           designs an L9(3^3) orthogonal experiment. The experiment   dosage of 350 mPa·s silicone oil. Three levels are designed
                                                                                                3
           sets 107 silicone rubber, nano-calcium powder filling amount,   for each factor (Table 1), utilizing an L 9 (3 ) orthogonal
           and silicone oil addition as three factors, with each factor   experimental design.
           having three levels, resulting in a total of nine experimental   Table 1  Design of orthogonal experimental factor levels
           groups. The influence of each factor on tensile strength and   Level  107 silicone rubber  Mixed nano-calcium   Silicone oil (C)/%
                                                                         (A)/%
                                                                                       (B)/%
           extrudability is analyzed using the range analysis method.   1  30           55           3
                                                                2         35            60           5
           Ultimately, an optimal formula that meets the multiple   3     40            65           7
           requirements of industrial application for tensile strength and
           other factors is achieved.                            Based on the orthogonal table, nine sets of orthogonal
                                                             experiments were designed, as shown in table 2.
           1  Experimental part                                   Table 2  Orthogonal experimental design table
           1.1  Apparatus and reagents used in the            Experiment  107 silicone rubber(A) Mixed nano-calcium (B) Silicone oil (C)
                                                               Number
           experiment                                            1         1              1           1
           1.1.1  Experimental reagents                          2 3       1 1            2 3         2 3
               The main reagents and suppliers used in this experiment   4  2             1           2
                                                                 5         2              2           3
           are: 20,000 mPa·s 107 silicone rubberfrom Hubei Shixing   6     2              3           1
           Chemical Co., Ltd.; nano-calcium carbonate (with an average   7  3             1           3
                                                                 8         3              2           1
           particle size of 50~100 nm) from Guangxi Warner New   9         3              3           2
           Material Co., Ltd.; methyltrimethoxysilane from Hubei New
           Blue Sky New Material Co., Ltd.; vinyltrimethoxysilane from   1.3  Sample preparation
           Hubei New Blue Sky New Material Co., Ltd.; KH550 from   Add a certain amount of 107 glue, nano-calcium
           Hangzhou Guibao New Material Co., Ltd.; dibutyltin dilaurate   carbonate, and silicone oil into an experimental dynamic mixer
           from Hangzhou Guibao New Material Co., Ltd.; silicone oil   and stir at room temperature for 10 minutes. Then, raise the
           (350 mPa·s) from Hubei Longsheng Sihai New Material Co.,   stirring paddle to scrape off the powder. Ensure that both the
           Ltd.                                              stirring paddle and the calcium powder on the cylinder wall
                                                             are completely scraped off. After scraping, continue stirring,


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