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HINA R&P  TECHNOLOGY  AND EQUIPMENT







            Application and selection of circular bead wire rings for radial aircraft tires

                                                    Wang Chaoqun

                     (Huangpu Tire (Guangzhou) Technology Co. LTD., Huangpu 510700, Guangzhou, China)
               Abstract: Aircraft tires endure significant impact loads during takeoff and landing, increasing inflation
           pressure that is primarily borne by bead wires. Thus, enhancing aircraft tire bead fatigue resistance and
           optimizing structural stress distribution are crucial for radial aircraft tire design and development. Compared
           with polygonal bead wires, those with a circular cross-section have significant advantages in stress variation
           under load, and their production and application are increasingly mature. This paper explores the structural
           principles, application scenarios, and selection methods of circular bead wires, laying a solid theoretical
           foundation for product structure optimization and quality improvement.
               Key words: aviation tire; circular bead wire; application; selection
               Classification number: TQ330.66                 Article number: 1009-797X(2026)03-0028-07
               Document code:  B                              DOI:10.13520/j.cnki.rpte.2026.03.006








               As the nation places increasing emphasis on the research   1  Application of circular steel wire bead
           and development of "bottleneck" technological projects for   in radial aircraft tire
           radial aircraft tires, the structural design of aircraft tires is   Currently, the types of steel wire rings used in tires can
           becoming increasingly refined and is gradually entering a   be divided into regular hexagonal, oblique hexagonal, oblique
           modern design phase. Currently, Computer-Aided Design   heptagonal, rectangular, and circular steel wire rings based on
           (CAD) technology and ABAQUS finite element analysis   their cross-sectional shapes after molding. The molding process
           technology are widely used. However, the structural design   of polygonal steel wire rings is relatively simple. During the
           of domestic aircraft tires still primarily relies on repeated   winding process, a single steel wire is coated with rubber
           verification of test schemes to achieve the best application   and wound from bottom to top in the designed groove of the
           results in experiments.                           winding disc, resulting in different polygonal cross-sectional
               In China, the gap between the technical strength, research   shapes. Coating a single steel wire with rubber can enhance
           and development, and design capabilities of domestic aviation   the overall mechanical properties, and the arrangement of
           tire R&D and manufacturing enterprises and those of leading   wires between roots forms a linear structure. However, the
           foreign aviation tire enterprises is gradually narrowing.   wires in each layer are separated, and the stress changes in the
           Establishing a set of theories and research methods for aviation   steel wire ring are concentrated. This type of steel wire ring
           tire structural design is the most urgent task in China's aviation   is commonly used in automobiles, construction machinery
           tire technology field.                            vehicles, and bias-ply aircraft tires.
               In the structural design of aircraft tires, the bead wire   1.1  Circular bead wire structure
           is the main component that bears the load, and its structural   The circular cross-section bead wire is divided into a bead
           design stress analysis also falls under the category of geometric
                                                                Biography: Wang Chaoqun (1974-), male, holds a bachelor's degree
           nonlinear analysis caused by deformation. Therefore, the
                                                             and is a senior engineer. He primarily engages in research and technology
           preliminary theoretical research on design is even more crucial.  related to rubber equipment and structures, and has published 33 papers.



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