Page 60 - 《橡塑技术与装备》英文版2026年1月

HINA R&P TECHNOLOGY AND EQUIPMENT

components of the operation and maintenance costs of a digital twin management system can assist operators in
laboratory equipment. Taking the equipment insulation process quickly adjusting the equipment to its optimal working state,
during startup as an example, after adopting a digital twin effectively saving experimental time. On the other hand, the
management system, the system determines the end point of use of a digital twin management system allows for real-time
the insulation time based on the actual temperature changes of assessment of equipment conditions, enabling early warning
the barrel. This not only ensures that the equipment is heated of faults and preventing potential issues, thereby ensuring the
thoroughly, but also provides a prompt for terminating the continuity of experiments. In the event of a fault, the system
insulation stage, allowing the equipment to be started with the can quickly locate the fault point and provide maintenance
shortest insulation time, thus avoiding energy loss caused by guidance, reducing unnecessary experimental time.
excessive insulation. At the same time, the digital twin system
can ensure that the equipment is always in an efficient and 3 Summary
stable working state. While ensuring optimal energy efficiency, Based on real-time data from the extrusion molding
it also ensures that the equipment is in a good health and experimental device, this article constructs a complete virtual
operational state. This effectively reduces the frequency of mirror image of the experimental device and develops a
equipment maintenance, improves the lifespan of vulnerable digital twin management system for the extrusion molding
parts, and reduces operation and maintenance costs. experimental device. In the informationization transformation
In addition, the use of a digital twin management system of traditional equipment, 60 characteristic data are exposed
can effectively reduce the number of interlocking shutdowns for the twin-screw extrusion unit. The development process
during equipment operation, thereby avoiding unnecessary of the digital twin management system is introduced from
material wastage from the perspective of material usage, and the aspects of on-site data network transmission, laboratory
ultimately reducing operational and maintenance costs related network redundancy configuration, data management, and
to material consumption. application management system development. The advantages
2.3 Improvement of experimental efficiency of the digital twin management system are elaborated from
Given the ever-increasing demand for laboratory the aspects of experimental safety, operation and maintenance
equipment for course delivery and the uncertainty surrounding costs, and experimental efficiency. The content involved in this
the duration of open teaching experiments, addressing the article has certain guiding significance for the application of
contradiction between insufficient teaching resources and the digital twin technology in laboratory management in colleges
high dependence of experimental setups on equipment requires and universities and equipment informationization upgrading
improving equipment operational efficiency. On the one hand, in small and medium-sized enterprises.

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